
行星擺臂(bì)式數控四輥卷板機4HEP係列
4HEP:采用行星擺臂式設計的四(sì)輥卷板(bǎn)機
4HEP係列四輥卷板機是Faccin的新設計,經(jīng)過苛刻的操作(zuò)員在環境下25年的驗(yàn)證。它將功率、可靠性和精度結合在(zài)一個獨(dú)特的設計中,使其成為現代版輥的先進產品。
為了保證產品圓度的優良軋製質量和高重複性,閉環結構與傳統的超寬下降端一起(qǐ)確保了機器在高縱向和橫向力下的max剛度。
夾緊輥的傳(chuán)統線性RGS設計(jì)保證了(le)更高的夾持力,從而實現更高質量的預彎。夾緊輥由4個獨立的軸承(每(měi)側2個)支撐,軸承箱的尺(chǐ)寸(cùn)是原來的兩倍,以(yǐ)便更好地(dì)吸收(shōu)和引導橫向載荷。
再一(yī)次(cì)——正如過去在(zài)輥式電子平衡係統和落端固定係統中已經發(fā)生的那樣——在這種情況下,持續研發過程(chéng)中實現的工程改進甚至可以作為(wéi)其他(tā)製造商效仿的參考點。
因此,我們期望創新的專用HFS係統,其特(tè)點是(shì)旋轉(zhuǎn)橫向液壓缸的外部安裝,在其高端作為標準配置固定在(zài)所有中型和大型(xíng)4HEP上,以確保彎曲力施加點更接近,很快成為機床(chuáng)行業的裏(lǐ)程碑。
提供部件的政策意味著,4HEP係列的所有版本的數控係統西門子,並且能夠使用輥道輸送機、自動裝載和卸載(zǎi)係統來創建全自動生產線。
4HEP設計確保了(le)優化整個軋製循(xún)環的可能性,在一(yī)個方向和一次軋製(zhì)過程中工作,確保了安全性和完全由一名操作員操作的能力,即使他們經驗較少。
4HEP彎輥采(cǎi)用由Faccin設計和製造的西門(mén)子CNC,是目前市場上(shàng)所有采用行星技術的軋機中可靠、現代(dài)化的解(jiě)決方案。對於厚度(dù)為5至150mm,有效長度為18000mm的軋製板材,這是實現高生產率要求的合適、合理的投資。
標準設備:
適用於小尺寸的線性導軌設計(RGS)
行星擺臂設(shè)計(PSG)適用於中型和大(dà)型(xíng)
4個支撐夾持輥的獨立(lì)軸承(MCS)
雙寬度擠壓(yā)輥軸承座(WHS)
軋輥平行(háng)度的電子同步(EPS)
硬化拋光輥
移動式輪式控製台
錐形裝置
潤滑係統
機器周圍的緊急屏障
CE認證機器
可選功能:
西門子數控或CNC
側麵機動輥
自動裝(zhuāng)卸(xiè)係統
電動喂食台
自動噴射器(qì)
中央和側麵支撐
熱(rè)軋準備
集成(chéng)焊接係統
特殊顏色
Plate Rolls with Planetary Swinging Arms 4HEP
4HEP: 4 rolls with Planetary technology
The 4HEP series of 4-roll synchronized bending rolls is latest evolution of a design developed in Faccin tested by the most demanding operators in extreme environments for over 25 years. It combines power, reliability precision in an exclusive package that makes it the state of the art in modern plate rolls.
To guarantee superior rolling quality high repeatability of the products roundness, a closed loop structure together with the traditional ultra wide drop end ensures maximum rigidity of the machine against high longitudinal traverse forces.
The traditional linear RGS design of the pinching roll guarantees higher pinch forces for superior quality pre-bending. In fact the pinch roll is supported by 4 independent bearings (2 on each side) the bearing housing is two times larger for better lateral load absorption guiding.
Once again – as already happened in the past with the rolls electronic balancing system the drop end fixing system – the engineering improvements reached in the continuous R&D process are even in this case such a reference point to be imitated by other manufacturers.
We expect therefore that the innovative exclusive HFS system, which features an external mounting of the pivoting lateral hydraulic cylinders, fixed in their highest end as standard configuration on all medium large sizes of 4HEP to ensure a greater closeness of the bending force application points, becomes soon a landmark in the machine tool industry.
The policy to exclusively offer first-class components has meant that all versions of numerical control systems available for 4HEP series are SIEMENS only with the ability to use roller conveyors, automatic loading unloading systems allows the creation of a fully-automatic line.
The 4HEP design assures the possibility to optimize the entire rolling cycle, working in one direction in one pass, ensuring extreme safety the capability of being handled totally by a single operator even if they are less experienced.
4HEP bending rolls with exclusive Siemens CNC designed built by Faccin are the most reliable modern solution available amongst all rolling machines with planetary technology available on the market today . The most appropriate reasonable investment for high productivity requirements for rolling plates 5 to 150mm thickness up to a useful length of 18000mm.
Standard equipment:
Linear Guides Design (RGS) for small sizes
Planetary Swinging Arms Design (PSG) for medium big sizes
4 independent bearings supporting the pinching roll (MCS)
Pinching Roll bearing seats with double width (WHS)
Electronic synchronisation of roll parallelism (EPS)
Hardened polished rolls
mobiles wheel mounted control console
Conical device
Lubrication System
Emergency barrier around the machine
CE certified machine
Optional features:
SIEMENS NC CNC
Side motorised rolls
Automatic loading unloading systems
Motorised feeding table
Automatic ejector
Central side supports
Provision for hot rolling
Integrated welding system
Special colours